New Mercedes-Benz CLA Production Begins – Digital, Efficient & Sustainable

June 8, 2025

Mercedes-Benz Ushers in a New Era: Digital and Sustainable Production of the All-New CLA

Mercedes-Benz has taken a bold leap into the future of automotive manufacturing with the successful start of production of the new all-electric CLA at its Rastatt plant in Germany. Representing a milestone in digital transformation and sustainability, this new generation of CLA is not just a vehicle—it’s a blueprint for the future of mobility.

At the heart of this innovation lies the integration of artificial intelligence, digital twin technology, and the Mercedes-Benz Operating System (MB.OS)—all embedded within the MO360 digital production ecosystem. This “Digital First” approach marks a revolutionary step toward smarter, more efficient, and more sustainable vehicle production.

Smart Factories, Smarter Cars

The new CLA is being manufactured using a digitally simulated, AI-driven process that allows Mercedes-Benz to reduce energy consumption by 20% in some production areas and cut down lead times significantly. Using cutting-edge simulation software and digital planning, the company optimized an entire production hall (Hall 4.0) in record time—enabling faster rollout and cost savings.

Furthermore, the MB.OS software, now used in CLA production, connects the vehicle directly to the Mercedes-Benz Intelligent Cloud, removing the need for multiple hardware modules. This means seamless over-the-air updates, more reliable data collection, and unprecedented control for drivers and engineers alike.

Electrification with German Precision

Mercedes-Benz has committed a mid triple-digit million-euro investment to this project. The CLA’s production is a collaboration between several German manufacturing sites:

  • Stuttgart-Untertürkheim supplies electric drive units and axles.
  • Kuppenheim delivers structural and bodyshell components.
  • Kamenz manufactures the high-voltage lithium-ion batteries.

These electric drive units are assembled with precision to ensure the new CLA delivers not just environmental benefits, but also the performance and luxury expected from the Mercedes-Benz brand.

Sustainability at the Core

The Rastatt plant, like all Mercedes-Benz production sites, is now carbon-neutral and runs on 100% green electricity, including solar power from onsite installations. Energy efficiency is achieved through:

  • Heat recovery systems
  • Smart lighting
  • New generations of energy-saving robots

With more than 15 GWh of energy savings annually, and partnerships like the one with CMBlu Energy AG to install organic flow batteries, Mercedes-Benz is setting new industry standards in sustainability.

The production also follows circular economy principles—aluminum and steel scraps are recycled at the nearby Kuppenheim plant, while logistics are optimized through electric vehicle transport from Rastatt to shipping ports.

The New CLA: A Future Icon in Dubai’s Premium EV Market

Dubai is known for embracing luxury, performance, and innovation—making it the perfect destination for the new Mercedes-Benz CLA. With its cutting-edge tech, sustainable footprint, and unmistakable design, the CLA is poised to become a top choice in the UAE’s evolving electric vehicle market.

As this new model begins entering showrooms, it’s expected to influence the used car market in Dubai, where demand for eco-friendly luxury models is rising. Buyers looking for pre-owned Mercedes-Benz CLA models will likely benefit from the vehicle’s efficient production standards, robust build quality, and future-ready software, making it an attractive long-term investment.

Explore Used Mercedes-Benz CLA Models in Dubai

For those seeking to experience the future of luxury driving, the Mercedes-Benz CLA is a compelling option. Whether you’re looking for a pre-owned hybrid or all-electric version, Auto Trader UAE offers a wide selection of used CLA models at competitive prices.

To explore the best deals on used Mercedes-Benz cars in Dubai, visit www.autotraders.ae. Find your next CLA and experience innovation, efficiency, and elegance—all in one premium package.

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